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Custom Injection Mold Projects and Case Examples

D-top Mould Co.,Ltd presents selected custom injection mold and molded-component projects for automotive, safety-seat, medical-product, household, logistics and consumer applications. The examples use available project images and confirmed technical specifications; confidential customer identities and drawings are not disclosed.
Automotive injection parts
Automotive plastic component mold
Automotive injection parts 2
Automotive interior component mold
Automotive injection moulding parts
Automotive injection-molded component
Automotive injection molding parts
Custom automotive plastic part

Safety-Seat and Technical Component Mold Projects

Selected safety-seat and technical plastic-component projects manufactured from customer-supplied drawings. Project-specific material, mold construction, appearance and validation requirements are confirmed before tooling.
Safty seat moulding component
Safety-seat injection-molded component
Safty seat moulding component
Safety-seat plastic housing component
Safty seat moulding component
Safety-seat technical plastic component
Safty seat moulding component
Technical injection-molded component

Medical Product Housing and Component Molds

Medical product component mold
Custom tooling developed to the customer's dimensional and appearance requirements.
High-gloss plastic housing mold
Surface finish, resin and inspection requirements are confirmed before tooling.
Medical device cover mold
Support can cover DFM, mold manufacture, trials, molding and agreed assembly work.
Precision plastic component molding
Project schedules and validation steps are defined from the approved specifications.
Two Color Injection Mold

PC + TPE Two-Shot Cover Mold Project

Project Overview

Project Name: PC + TPE Two-Shot Cover Mold
Application: Plastic cover component
Material: PC 2407 + TPE Versaflex
Mold Type: 2-plate rotating mold
Cavity/Layout: 1+1 cavity layout
Tool Size: 300 × 300 × 351 mm
Mold Weight: 260 kg

Mold Structure

Cavity/Core Steel: 1.2343 ESR
Slides: 2 side-action slides
Injection System: Pin-point gate
Surface Finish: MT11004B / Surface C
Cooling: Standard cooling channels with an optimized layout
Ejection: Ejector pins
Rotation: Mechanical or press-synchronized rotation system

Engineering Notes

This project uses a rotating two-plate mold structure to combine PC and TPE in a 1+1 cavity layout. The two side-action slides, pin-point gate, cooling layout and ejection system were defined according to the approved project specifications.

Customer identity, drawings, tolerance details, trial records and final production results are confidential and are not published on this page.

Household, Logistics and Consumer Product Molds

In addition to automotive and medical-product components, D-top Mould manufactures custom tooling for household, logistics and consumer products. Mold construction, steel, expected tool life, resin, finish and trial requirements are defined for each project.

Discuss Your Custom Injection Mold Project

Send your 2D or 3D files, plastic material, expected quantity, surface finish, tolerance requirements and target schedule. D-top Mould will review the available information and respond with DFM questions and a project-specific quotation.

Information to include: CAD files, material or resin grade, expected order quantity, critical dimensions, appearance requirements and target delivery schedule.

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